OEE Software for Stamping Operations

OEE is computed from the production record rather than entered. Availability, performance and quality are derived per run order from stroke level metrics, then aggregated per press, shift, day, week, month or year. A run that spans a period boundary is attributed correctly rather than counted twice. The number is the easy part: the same record re-reads by state, reason, asset, tool, product, department and operator, so the component dragging a shift down can be named in a minute instead of a week.

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Computed from
Per run order stroke metrics
Components
Availability, performance, quality
Intervals
Shift, day, week, month, year
Drill dimensions
State, reason, asset, tool, product, department, operator
Boundary handling
Per run baseline, no double counting

In the product

One number and one culprit. Availability is dragging this shift; the other two are healthy.

Overall equipment effectiveness
44.6%

One shift, one press. The number is the easy part.

Which of the three caused it
  • Availability50.1%
  • Performance89.3%
  • Quality99.7%

What it does

OEE from the record
Derived from strokes, run time and rejects, not from a manual entry screen.
Component breakdown
Availability, performance and quality separately, so the cause is visible.
Interval comparison
The same asset across day, week, month and year.
State analysis
Running, idle, planned, unplanned, setup and delay as a share of planned time.
Hourly detail
OEE and its parts per hour, with infeed, rejection and good parts alongside.
Excel export
Any view exports for analysis outside the platform.

How it works

  1. Count at the crank

    Strokes, run time and stops are recorded as the press runs.

  2. Derive per run order

    Each run gets its own metric series, so orders never blur together.

  3. Aggregate and drill

    Roll up by interval, then pivot by the dimension you suspect.

Who this is for

  • A plant reporting OEE monthly from spreadsheets that nobody trusts.
  • A works manager who needs to prove where a target was lost.
  • A shop comparing the same tool across two presses.

Questions

Where do the numbers come from?
From stroke level metrics recorded per run order, not from operator entry.
How is a run spanning midnight handled?
Each run order carries its own baseline, so its contribution to each period is computed separately.
Can we see OEE for a tool rather than a press?
Yes. Tool is one of the pivot dimensions.
Is quality included?
Yes. The quality ratio feeds OEE directly from recorded rejections.

Related

See it on your own presses.

We instrument one press, run it for a month, and show you the shift record against what you thought was happening.

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